Monday, September 16, 2019

Why are machine vision inspection systems manufacturers incorporating green LED lights to their equipment?

Technological advances never stop coming, and the visual inspection industry knows it well.
Technology is evolving faster today and this makes machine vision systems manufacturers incorporate into their routine the most useful and effective discoveries that arise daily, all this to improve and optimize any process involved in the visual inspection of a series of materials.
Vision is the fundamental component that gave rise to everything related to visual inspections.
“Vision” plays a fundamental role at the moment when machine vision systems manufacturers and machine vision camera manufacturers begin to integrate the elements to complete a visual inspection machine. As it is an observation device, the visual inspection machine must have unsurpassed accuracy, for this reason it has always been sought that there is a perfect balance between what a machine can do and the entire frequency spectrum that the human eye is capable of perceive.
Recent studies have shown that there is a method capable of buying the perception of the human eye with the image captured with a very high resolution camera.
Various studies have been done, showing that human vision is able to perceive more shades of one color than any other, and this is the color green. The eye has greater sensitivity to green tones, which is why it is said that this is the best option when designing a machine capable of clearly perceiving a whole surface and the imperfections that it may have.
In the market of visual inspection it is known that innovation and evolution must always be constant.
Many machine vision systems manufacturers are currently opting to replace the white lights that are used for the purpose of making the parts that are being inspected look better, by green LED lights, so they are more likely to perceive the differences between the materials regarding the piece chosen as a reference image.
Not only are machine vision systems manufacturers responsible for adding certain elements to the machine, there are other groups related to this.
Machine vision camera manufacturers have been responsible for incorporating in their equipment certain sensors that allow a certain spectrum of wavelengths to be captured, in the case where the green color was applied on the object of study, it could be seen as a larger Number of frequencies were captured and differentiated in a fairly specific way.
This discovery has meant for many the almost complete reduction of any margin of error that any visual inspection machine could have, so it is very easy to realize that all manufacturers of visual inspection machines should consider incorporating these new Elements such as green lights for review.
Accuracy has always been key to make the review process through visual inspection successful, so you should always suggest that customers contact companies that offer the most innovative, modern and functional solutions.
The best alternatives to visual inspection are always offered by companies that care about developing the potential of their equipment and their personnel, just as Sipotek does every day.
For more about machine vision systems manufacturers,you can pay a visit to sipotek at https://www.topvision.net
About Shenzhen Sipotek Technology Co., Ltd
Started in 2002, Sipotek Technology is located in Shenzhen in China. The company designs and manufactures visual inspection systems with its avant-garde R&D department and a great experience in artificial vision technologies. Sipotek is a professional machine vision inspection system manufacturer from china.The Sipotek Technology staff supports customers 360 degrees automatd optical inspection(AOI), from listening to their requests to the development of ambitious machines for quality control.
For Inquiries:
Contact Person: James Yuan
Company: Shenzhen Sipotek Technology Co., Ltd
Tel: +86 18666216027
                https://www.sipotek.net


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Wednesday, September 11, 2019

The importance of texture with vision inspection technology

If a review through visual inspection is needed to be effective, the most sophisticated equipment that exists should be available.
To be able to make the observation method through a machine effective, high-end equipment must be available, so there will be no detail that can escape visual inspection and thus the manufacturer can ensure a quality product and durability that has gone through the strictest quality tests.
The cameras are a key piece in the visual inspection since they transmit the information that will be processed by the system.
Most visual inspection machines have several cameras placed throughout the evaluation area, in this way they can focus the piece from different angles, in this way they can make sure to visualize each of the surfaces of the object studied.
Machine vision camera manufactures are always responsible for much of the task involved in making a visual inspection.
All machine vision camera manufactures have a complicated task, and it is to ensure the quality of the image to be displayed on the screen of the visual inspection machine system, and this is achieved of course through the equipment that these install in the system.
Upgrading equipment from time to time must be a requirement for machine vision camera manufactures.
Machine vision camera manufactures must always be at the forefront in terms of imaging technology and must always incorporate the latest equipment into visual inspection machines, since it is fundamentally up to them whether the review is completely successful or not.
To determine the texture of the material it is necessary to have a very high resolution camera, capable of viewing objects of millimeter sizes.
The cameras used mostly must be of very high resolution, this is because visual inspections are not always done on regular sized pieces, but on many occasions it is necessary to review pieces of millimeter sizes, which need a level of detail superior to what is normally used in any other revision, only in this way can the actual texture of the material be determined.
The texture plays a fundamental role in the development of the visual inspection, since it is known that most of the existing pieces share different sizes, proportions and textures, that is to say that the material to inspections is mostly not completely smooth, however when you have some roughness in the texture, it is important to determine if the patterns of it are followed, since some could be more or less thick than they should, thus compromising the entire structure.
These statistics that can be gained through the data determined by the cameras tell us that it is important to consider more than one aspect to ensure that the texture of the material is evaluated correctly, as this can pass the inspection test regarding the size, the dimensions, the absence of cracks, among other elements to be evaluated, but perhaps it presents a considerable irregularity if the figures it is throwing in relation to the texture are thoroughly reviewed.
For more about machine vision systems manufacturers,you can pay a visit to topvision at https://www.topvision.net
About Topvision
Started in 2002, Topvision is located in Shenzhen in China. The company designs and manufactures visual inspection systems with its avant-garde R&D department and a great experience in artificial vision technologies. Topvision is a professional machine vision inspection system manufacturer from china.The topvision staff supports customers 360 degrees automatd optical inspection(AOI), from listening to their requests to the development of ambitious machines for quality control.
For Inquiries:
Contact Person: James Yuan
Company: Topvision
Tel: +86 18666216027
              https://www.sipotek.net


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Friday, September 6, 2019

Modern Non-invasive Quality Controls: The Age of Visual Inspection System

Recall that due to the fact that it is a common method and that in some ways it is considered too simple, it has never been considered obsolete, and is one of the most effective for the location of parts, taking into account different machine vision systems manufacturers They have put this form of quality control as the first: Visual inspection
From the first moment in which a machine vision camera manufacturer installs one of its devices, the control by visual inspection is set in motion as the first element of judgment to give the acceptance of an individual piece or of a system as a whole, prior to the start-up of the same, or as the first control to subsequently carry out the following conclusive tests, which will approve its operation.
What are their characteristics?
As an essential part of its characteristics we find the Determination of the general integrity state of a part or component, including the detection of cracks, wear, corrosion, erosion or any physical damage on its surface. In turn, the detection of leaks of the components that retain pressure, and possible path of the leak that may affect the integrity or correct operability of the same and other components.
Existing inspection categories
Direct visual inspection:
The inspection is done at a short distance from the object, making the most of the inspector’s natural visual capacity. Magnifying glasses, microscopes, lamps, flashlights are used and, frequently, measuring instruments such as calibrators, micrometers and gauges are also used to measure and classify the conditions found.
Remote Visual Inspection:
Remote visual inspection is used in those cases in which there is no direct access to the components in which, by design, it is very difficult to gain access to their internal cavities. This is where the real technology comes to shine. Thanks to machine vision camera manufacturers and machine vision systems manufacturers, inspection systems are created that perform the same functions as those of a human inspector but on a much better scale
Technologies used in visual inspection
Artificial vision system designs and services must be adapted to the specific needs of each client. This is achieved by integrating machine vision systems into machines, which requires having a test laboratory and a highly qualified work team behind.
Artificial vision engineers begin their work by conducting a frontal analysis, as well as a feasibility study, which will give the main guidelines and guidelines when creating the concrete solution and adapted to the client’s needs before moving on to following phases of the process.

What methodologies are applied?
Measurement: The sub-pixel measurement tools, combined with the necessary optics and stable lighting, provide accuracy and repeatability to ensure manufacturing accuracy.
Verification: Verification is often combined with other work, such as measuring the size of the object or reading the barcodes of products.
Recognition: Recognition is used in artificial vision to segment, classify or count elements that have certain characteristics in common.
Positioning: Positioning tools range from a simple edge locator, to the most sophisticated pattern recognition algorithms.
Defect detection: Defects that can occur in products are usually random, so vision systems look for changes in patterns.

For more about machine vision systems manufacturers,you can pay a visit to topvision at https://www.topvision.net
About Topvision
Started in 2002, Topvision is located in Shenzhen in China. The company designs and manufactures visual inspection systems with its avant-garde R&D department and a great experience in artificial vision technologies. Topvision is a professional machine vision inspection system manufacturer from china.The topvision staff supports customers 360 degrees automatd optical inspection(AOI), from listening to their requests to the development of ambitious machines for quality control.

For Inquiries:
Contact Person: James Yuan
Company: Topvision
Tel: +86 18666216027
               https://www.sipotek.net

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Tuesday, September 3, 2019

Machine Vision Inspection System Challenges and Applications in the Food and Beverage Industry

The food and drink industry is huge and complex with a wide assortment of computerization needs. In any case, the requirement for quality, security and productivity stay steady.
Machine vision has an indispensable impact in the assembling procedure for nourishment and drink organizations. Machine vision makes applications quicker while improving wellbeing and quality.
Sustenance and refreshment producers are looked with progressively stringent necessities with regards to things, for example, sullying, recognizability, security, etc.
Conveying machine vision innovation into sustenance and drink assessment procedures can set aside time and cash while definitely limiting these dangers, insofar as the machine vision system is appropriately sent.
Inspection systems are being used at the food level for many functions: Some range from something very simple such as checking the quality and condition of food to prevent the introduction of damaged food, going through something of medium level such as visually verifying Fast labeling at maximum speed of cans in order to correct the content of the labels. Even more complicated things like checking small holes inside pressurized aluminum containers to maintain food quality
Regular Challenges for Machine Vision in the Food and Beverage Industry
The food and drink industry presents novel difficulties for machine vision systems manufacturers to give the unwavering quality, repeatability and proficiency required for the applications needed in inspection. A significant number of these difficulties rotate around a basic clash in the business: the truth of low-edge tasks and the requirement for large amounts of security and quality.
One of the primary difficulties of machine vision in the sustenance and drink industry is actually that: machine vision systems must be moderate, yet in addition give top quality arrangements.
Another test the business countenances is there’s zero resilience for blunders, particularly with regards to security and quality. Clearly, issues emerge when somebody with a nut hypersensitivity takes a nibble of walnut dessert that was named vanilla.
To add to these issues, ordinary varieties in items are erratic, and the criteria to decide deformities are regularly emotional, presenting significant hindrances in system structure and arrangement.
Key Machine Vision Applications in the Food and Beverage Industry
The significant applications for machine vision systems in the food and drink industry fall into three noteworthy classifications: creation and preparing, bundling and dissemination, and wellbeing and track and follow.
Creation and handling applications incorporate machine vision review for item shading, readiness, decay or harm, and whether a thing is half-cooked or overcooked.
Bundling and dissemination applications include assessing holder trustworthiness, guaranteeing appropriate naming and checking for adequate fill levels. Basically, to guarantee an item is contained and named the right way.
Security and track and follow applications guarantee items aren’t infected or sullied by flotsam and jetsam. These applications additionally examine sustenance and drink items for bundle cross-tainting with the goal that any potential allergens aren’t reaching different items.
The food and drink industry faces special difficulties. Machine vision system manufacturers assumes an imperative job in the proficiency and wellbeing of creation in food and drink applications.
For more about machine vision systems manufacturers,you can pay a visit to topvision at https://www.topvision.net
About Topvision
Started in 2002, Topvision is located in Shenzhen in China. The company designs and manufactures visual inspection systems with its avant-garde R&D department and a great experience in artificial vision technologies. Topvision is a professional machine vision inspection system manufacturer from china.The topvision staff supports customers 360 degrees automatd optical inspection(AOI), from listening to their requests to the development of ambitious machines for quality control.
For Inquiries:
Contact Person: James Yuan
Company: Topvision
Tel: +86 18666216027
               https://www.sipotek.net

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Thursday, August 29, 2019

Determining a margin of error in an inspection is the job of machine vision systems manufacturers

A production line would not be complete if it did not have an area that determined whether the final result is good or if it should be discarded.
Performing a visual inspection of all the parts within a production line is a task that many visual inspection machines currently carry out, and since the arrival of these, the production process has been simplified and shortened, giving very productive results and fast, but this is achieved after an exact study of what you want to achieve and what will be done to reach that goal.
Those who bring the system of visual inspection machines to life must take into account many elements of observation and study.
Machine vision systems manufacturers have many responsibilities, first of all to integrate all the elements so that they can give the best performance in terms of visual inspection, but not only physically they must work, but there are also other aspects that must take care .
In the imaging software, the parameters of interest must be configured to ensure that visual inspections are accurate.
Machine vision systems manufacturers must dictate to the imaging software all the parameters through which they will be guided to determine which parts are classified as suitable to continue the production process and also which do not meet the basic parameters to consider them functional.
It is important to make a perfect configuration of the margin of error since this will be responsible for discarding or classifying parts.
In order to classify a piece as unfit to continue in the production line, machine vision systems manufacturers must determine a characteristic called margin of error that is a fairly important element, since it completely directs the classification of the entire process.
When the system configurations are made, it should be determined which errors are shown as acceptable and which are not, but this can represent a fairly long process, because it is necessary to determine a step by step feature to consider, for example dark spots, cracks, dimensions Different in different directions, lack of parts.
There is also another important element and it is the meticulous selection of the areas that will be inspected specifically to determine errors since if attention is directed to areas that do not represent a crucial area to determine if a piece is within the acceptable parameters the risk is run of discarding any part due to a physical defect that does not really hinder its functions within the object where it will be installed.
The detection of errors, and in particular, the qualification of “error” given to some imperfections, must be oriented correctly, since each element counts, so it is important to establish clearly which elements will determine if a piece is perfect or enters the classification of functional elements. It is important to know in the first place the elements that would cause the piece to fail in operation, hence the specific characteristics that should be evaluated in the visual inspection could be derived.
For more about machine vision systems manufacturers,you can pay a visit to sipotek at https://www.topvision.net
About Shenzhen Sipotek Technology Co., Ltd
Started in 2002, Sipotek Technology is located in Shenzhen in China. The company designs and manufactures visual inspection systems with its avant-garde R&D department and a great experience in artificial vision technologies. Sipotek is a professional machine vision inspection system manufacturer from china.The Sipotek Technology staff supports customers 360 degrees automatd optical inspection(AOI), from listening to their requests to the development of ambitious machines for quality control.
For Inquiries:
Contact Person: James Yuan
Tel: +86 18666216027
               https://www.sipotek.net


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Wednesday, August 28, 2019

According to top machine vision systems manufacturers, what is the importance of good imaging software?

The set of elements and the functionality of each of them is what determines the result of the visual inspection.
Each of the elements that are involved in a visual inspection play a fundamental role, and this is well known by all machine vision systems manufacturers, which is why they are always working together with other people, for example with machine vision camera manufacturers to achieve a fairly clear and pure image and thus detect errors more quickly and accurately than was possible in the past.
There are some elements that are more linked to the result and customer requirements than others.
While it is true that there are many elements involved in visual inspection, there are some that together with the requirements of the clients become more decisive than others, for example, according to the needs that those interested in performing the visual inspection may have, machine vision systems manufacturers will configure the processes and machine vision camera manufacturers will place their devices, all in order to meet each of the objectives that have been proposed to them.
Image software is required that is capable of optimally processing the data it receives.
Many machine vision systems manufacturers know that image processing is quite decisive when defining what the results will be shown at the end, which is why it requires a fairly sophisticated software that is responsible for including or excluding parts under the established parameters, these are rarely included from machine vision camera manufacturers, so it became a common practice for machine vision systems manufacturers to develop image software.
What is an image software?
It is a program that is responsible for the processing and analysis of all the information collected by cameras and sensors contained in visual inspection machines. The program is responsible for being specific, taking measurements and discarding the parts that have damages that compromise their function, in this way you can quickly determine which pieces qualify as ideal and which do not, so you begin to classify all the information and also the pieces useful that remained of the whole process.
Previously using image software was a bit “primitive” due to the capabilities of the equipment.
The image software until a few years ago had not been allowed to be much faster due to the capacity of the equipment that supported the information traffic, however at present there are many computers that are able to work at a very high speed and store and handle a large amount of data, so it is much simpler to handle these processes today.
What is capable of running modern software?
The image software that is currently being developed is capable of executing in a very precise way a large list of comparison and classification tasks, and you can really program it to do almost anything, that is why the development of a program like this Within a visual inspection is decisive for the results, all machine vision systems manufacturers take this into account.
For more about imaging software,you can pay a visit to top machine vision systems manufacturers at https://www.topvision.net
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Tuesday, July 23, 2019

Does additive manufacturing operate with only one type of material?

Always keep in mind that the needs of all companies are always variable.
Many manufacturers are quite strict in terms of the material from which they require their pieces to be manufactured, because not all have the same needs and not all are dedicated to a specific industry, but these applications vary greatly.
The manufacturing techniques of a company must vary constantly to be able to adapt to the complexity of modernity.
That is why the factory that offers a rapid prototyping service must always take into account that the techniques of additive manufacturing that apply in their products must be very varied, only in this way they will be able to satisfy all the requirements of their customers in a very efficient way and fast, since this practice is considered a bit slow compared to others, but the manufacturer Start Prototyping has shown that it is capable of optimizing any process to achieve that it is done in a record time, this without risking any element.
The material is one of the most important elements in the manufacture of parts under a specific method.
When looking for a manufacturer that has a rapid prototyping service available, it is important to communicate from what material the production process will start, since this will greatly influence the techniques used, so you will know if it will require only one or the combination of several.
Initially, it was believed that additive manufacturing was exclusive for materials such as plastic, since it could be handled in a controlled environment, and also allowed the rapid prototyping service to be carried out correctly, that is, a simpler form, since additive manufacturing involves the placement of layer on layer, pouring the material only in specific areas so that it takes the precise form required in the designs.
But years later it was discovered that other materials would also be moldable enough to involve them in this type of additive manufacturing and that the results would be excellent if the right design decisions were made and also if a manufacturer such as Start Prototyping was found sufficiently capable of adapting all the requirements and also to all the evolution that this used technology required.
Then we can say that this type of manufacturing service is not completely exclusive with the materials used in the production area?
When a rapid prototyping service is offered, there is not much time to evaluate all the details of the application, therefore this leads the companies to take the information referring to the indications of the prototype, the material in which these pieces need to be created. , that is, that the factory must have availability of certain materials to meet exactly the requirement that has arrived.
There are industries that not only need pieces made of plastic, but also assemble in their final products some pieces that are of a much more rigid texture than those that polyethylene can grant. Remember that with almost any material you can buy this method of layer by layer.
For more about Additive manufacturing service companies in china,you can pay a visit to start prototyping at https://www.startprototyping.com/
About Start Prototyping
Start Prototyping mainly supply our rapid prototyping service and plastic injection manufacturing for many 3D print companies in the world.
Start Prototyping has been engaged in rapid prototyping about 10 years, helping too many designers to turn their ideas into reality. Most of the conceptual prototype of the design has been successfully put into the market and has achieved good benefits. Among them, the most representative metal prototype machining, plastic prototype machining, CNC aluminum machining, Low-Volume Manufacturing, processing technology including CNC machining, vacuum casting, rapid tooling, 3D printing and so on. We have the standard quality inspection process, which is completely in line with the customer’s industrial design. It’s a great honor to be a partner with you.
Contact Info
Contact：James Yuan
Company:Start Prototyping Service Limited
Add：LongGang Village, LongXi Town, BoLuo County, HuiZhou City,GuangDong Province, China
Tel：+86-13352636504
Email：info@startprototyping.com
Web：https://www.startprototyping.com


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